On July 31, 2021, the “China-Germany Ingenuity and Wisdom Wins the Future-Sany National Six Concrete Machinery Complete Equipment and S Series Pump Truck Launch Conference” was successfully concluded in Changsha. In response to the country’s call to “fully implement the National Sixth Emission Standard for Heavy Diesel Vehicles” and promote the high-quality development of the concrete industry, Sany Heavy Industries, the world’s pump king, made a heavy strike. The entire line of national six standard concrete equipment was released. At the same time, the S series industry The flagship pump truck was also launched on the market, refreshing the industry's definition and understanding of high-end products in the new era.

Mr. Chen Jing, Deputy General Manager of Sany Heavy Industry and General Manager of Pumping Marketing Company, joined hands with many customers and media units to gather online to celebrate this industry grand occasion.

Customer value, craftsmanship together, create a win-win situation

According to the joint regulations of eleven departments including the Ministry of Ecology and Environment and the Ministry of Industry and Information Technology, starting from July 1, 2021, the National VI emission standards for heavy-duty diesel vehicles will be fully implemented nationwide, and the production and sale of heavy-duty diesel vehicles that do not meet the National VI standards will be prohibited, and heavy-duty diesel vehicles will be imported. Should meet the national six emission standards. In this regard, Sany Heavy Industry has already planned for a rainy day, deeply integrated with German engines, arranged ahead of schedule, completely skipped the transition period of the national 6A stage of concrete complete equipment, and met the national 6B emission regulations, in one step.

The single axle weight of Sany S flagship pump truck fully meets the requirements of regulations. It also benefits from the in-depth customization of Sany concrete products, reasonable control of wheelbase and body weight distribution, customized development of high-carrying capacity tires, the whole vehicle is not overweight, single axle Not to exceed, to ensure that customers can easily get on the card, high-speed and smooth, and worry-free annual inspection.

The new National VI concrete complete equipment fully optimizes and upgrades the four major technologies of engine hardware, power matching, oil pump efficiency, and driving behavior to reduce pumping resistance, and fuel consumption can be reduced by up to 5%; average pumping fuel consumption can be reduced by up to 10 compared to before optimization %, driving fuel consumption can be reduced by up to 5%. According to calculations, the overall fuel consumption of Sany’s six-pump trucks per cubic meter is 0.1 liters lower than that of the same industry. Assuming 60,000 cubic meters a year, it can save about 40,000 yuan in fuel costs a year.

In terms of performance, the volume of the large hopper of the S-class pumping system is increased by 10%, and the black cyclone is strongly stirred, and the efficiency is increased by 60%; the diameter of the platform pipe is further increased, and the pressure loss of the pipeline is reduced by 15%. Special chassis specially developed for concrete products, scientifically controlled wheelbase distribution, climbing capacity increased by 42%, carrying capacity increased by 11%, pumping speed increased by 10%, and one more load of material can be delivered in one hour. At the same time, under the same working conditions, at the same cost, help customers output more value.

Product value is extraordinary, reinterpreting the definition of high-end products

Sany Heavy Industry's S series flagship pump truck is specially designed for machine-made sand, reinterpreting the definition of high-end products in the concrete industry. The composite materials and accessories equipped with it have the longest service life in the industry. The average service life of accessories such as spectacle plates and cutting rings is as high as 60,000 cubic meters. , While overcoming the loss of machine-made sand to the machine body, it is no longer difficult to pump machine-made sand. The first five technologies once again broke the performance ceiling of the concrete pump truck.

1. The industry's first 60+ meter section with two extended X outriggers, which solves the defects of traditional long-boom pump trucks with large floor space and poor fabric flexibility. The floor space is reduced by 15%, the site adaptability is better, and the boom is more flexible;

2. The industry's first 7-section boom, the range of high-rise fabrics is increased by 15%, and the movement is more flexible;

3. The industry's first distributed control system architecture, changing the single-core centralized control to eight modules distributed collaborative control, with higher efficiency and stronger stability;

4. The industry's first three-blade mixing, the efficiency is increased by 50%, and the concrete is more uniform;

5. The industry's first integrated smart screen makes driving and manipulation easier, and the vehicle conditions are clear at a glance.

Sany S series flagship pump truck not only has many industry firsts, but also a new era integrated product of intelligent construction technology. Adopt an integrated design, 15.6-inch smart screen, visually monitor the operating status of the entire vehicle, and master vehicle information on one screen; intelligent fault diagnosis, distributed control, so that fault location can be located to the smallest unit; voice control, AutoNavi navigation, 360 panoramic driving monitoring, 6-channel radar and other intelligent driving assistance systems, real-time protection of driving safety; equipped with a pump-chant cloud intelligent management platform, one-click statistics of construction reports, constant tracking of construction status, online monitoring of abnormal operation, predictive maintenance to avoid construction shutdowns, and downtime failures reduced by 30% . The S series flagship pump truck has introduced more management and decision-making assistance functions for customers, so that pump truck customers can manage the overall situation in one machine.

Industry Value Leading the rapid and healthy development of the concrete industry

Sany Heavy Industry's full life cycle solutions have always adhered to the forefront of the times, and continuously carried out iterative upgrades of product technologies, and promoted the sustainable development of the industry with green research and development. Sany Heavy Industry is the world's largest concrete industry giant. It has deployed ahead of schedule and cooperated with German Deutz engines to customize and upgrade the Chinese market. The National VI concrete complete equipment released this time is in place in one step, the emission standards meet the national VI B stage, actively fulfill social responsibilities, set an industry model, set an example for the entire concrete pump truck industry, and promote the development of concrete slabs and even the entire construction machinery industry. Product emission standards quickly iterated to the National VI B stage.

After two years of technology accumulation, the S series flagship pump truck has the courage to innovate, breaks away from the limitations of traditional concrete product technology and cost prices, and contributes to the "flagship" pump truck in the concrete industry with a spirit of excellence and endless innovation. The industry’s first technology to lead the industry and set a new record in the industry: the smallest body in the same meter section, the most flexible boom in the same meter section, the 360° full-flat construction on the same meter section, and the most stable boom in the same meter section, which not only provides customers with high High-quality, high-precision, stable and reliable, green and energy-saving products have promoted the technological innovation and development of the entire concrete industry.

Sany's intelligent concrete machinery technology is equally powerful. Factory No. 18, which produces pump trucks, is known as the "smartest factory in the Asian construction machinery industry" and is also the first lighthouse factory in the industry. It can produce a pump truck every 45 minutes. Three "ones" intelligent technologies make the S series flagship pump truck stand out among all intelligent concrete products: the only equipment in the industry with an integrated intelligent system, the only equipment in the industry with a distributed control system, and the industry The number one device for big data intelligent algorithms. At the same time, the smart commercial concrete system created by Sany Concrete Machinery has established an intelligent, safe, visible and controllable full-chain commercial concrete ecology, helping customers to win the starting point of the intelligent digital revolution.

Social value The demeanor of the king, the country’s responsibility is greater than the enterprise’s benefit

As the main force of national infrastructure construction, the concrete industry not only faces increasingly stringent emission regulations, but also faces the cruel challenge of machine-made sand. As an important building material and concrete raw material, sand and gravel are widely used in the construction of houses and road engineering layers, and the market demand is huge. With the continuous increase in environmental protection efforts, the traditional extensive sand and gravel enterprises have stopped work for rectification, and the production capacity of natural sand and gravel has dropped sharply. The machine-made sand, which is made by crushing stones and then polished, is gradually becoming a substitute for natural sand. The application of machine-made sand has become a universal trend in the world.

Relying on more than 20 years of experience in the concrete industry, Sany Heavy Industry actively responded to the national call and deployed ahead of schedule. As early as 2018, it determined the strategic direction of green, intelligent, and unmanned. In 2019, it was listed to meet the national six Concrete products such as mixer trucks and pump trucks in accordance with regulations. This time, the concrete machinery has been fully upgraded to National VI, and the launch of the flagship S-series pump truck is the result of Sany Heavy Industry's accumulation.

The complete set of concrete equipment that meets the National VI emission regulations is equipped with a Sany special chassis and Deutz engine, which is more in line with the overall layout design and performance requirements of concrete machinery. Clean emissions and share the blue sky. Compared with the national five products, the national six products reduce the emissions of hydrocarbons (HC) and nitrogen oxides (NOx) by more than 77%, and reduce the emissions of particulate matter (PM) by more than 67%, making the emissions cleaner Environmental friendly. At the same time, the S series flagship pump truck is a high-end concrete product made for machine-made sand, which solves the problem that machine-made sand is not easy to pump, promotes the rapid and widespread use of machine-made sand, and greatly improves the resource utilization rate of construction waste. The substantial reduction in pollutants emissions and the recycling of manufactured sand products such as construction waste demonstrate Sany's determination to achieve the goal of "carbon peak and carbon neutrality".

Thirty years ago, all engineering construction in China relied on imported equipment. Adhering to the vision of "quality changes the world", Sany Heavy Industry began to cultivate this land with national enthusiasm. Today, the Chinese market is in the ascendant, and Sany Heavy Industry's concrete equipment has always challenged the skyline of pumping height. State Four, State Five, to State VI, is constantly leading the upgrading and development of China's construction. As Chen Jing, general manager of Sany Heavy Industry Pumping Division, said at the end of the event, "Because of focus, so the ultimate." In the future, Sany will continue to focus on the upgrading and research and development of concrete, and will continue to practice Sany's mission of “everything comes from innovation, everything for the customer”, overcome difficulties, update and iterate, and use greener and smarter equipment. Invest in the construction of modern and intelligent "Cities of the Future". Editor/Sang Xiaomei