Technology
Six advantages of Quanchai Power in the four stages of non road countries
Seetao 2022-11-02 09:42
  • Lightweight engine products are the trend of the times. Light weight and high energy are the advantages of Quanchai Power
  • Quanchai's S45 national four engine can reduce fuel consumption by 8% and save fuel by 12% compared with competing products, which can save costs for users
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The non road engine supporting market has undergone a three-stage reshuffle in China. From the initial dozens of manufacturers, it has evolved into a pattern of several strong competitors. In another month, the non road industry will enter the four times of China. In the fourth stage of the country, Quanchai Power has six advantages and will gradually occupy the head camp of the non road engine supporting market.

Large investment and strong enterprise strength

In order to meet the emission standards and better connect with the main engine products, engine manufacturers need to invest a lot of manpower, material resources and financial resources in product design, research and development, simulation test, service guarantee and other links in the fourth stage of the country. This has also become the threshold for many engine manufacturers to transform and upgrade.

In the fourth stage of the country, all engine manufacturers are competing for enterprise strength. Quanchai Power is not only a state-owned listed company, but also a leading brand of medium and small power in China's internal combustion engine industry. The enterprise strength is strong, and it has been in the forefront of the industry in terms of product research and development investment and product line upgrading.

In recent years, Quanchai has built a research and development base of nearly 10000 square meters, which has the experimental capabilities of performance, emissions, reliability, cold start, NVH, etc. of road country VI and non road country IV.

Research and development base of nearly 10000 square meters

The production line of Quanchai has been transformed, and the horizontal static pressure molding, EPC, vertical horizontal conversion processing center, advanced intelligent robots, online detection, error prevention and correction and other automatic equipment have been widely used, which can ensure product consistency; In addition to establishing an industry-leading engine manufacturing production line, it has also realized the networked, digital and intelligent management of the whole process of casting, processing, assembly and testing, which can effectively shorten the product development cycle, reduce resource and energy consumption and operating costs, and improve production efficiency and product quality.

Enough power, light weight and high energy

The lightweight of engine products is the trend of the times. However, how to lighten the products while giving more power to the engine is the current research topic of the internal combustion engine industry, which has also become the reason why many engine enterprises are reluctant to move forward. Light weight and high energy are the advantages of Quanchai Power.

Many years ago, Quanchai Power has listed lightweight and high efficiency as the key scientific research goals at the same time, and has continued to increase R&D investment in this link. Its achievements have been perfectly reflected in Quanchai's non road national four products.

For example, the V12 engine newly developed by Quanchai is very small in size but full of power, which ensures the high attendance rate of high-speed rice transplanters and micro excavators. It uses advanced and reliable high-pressure common rail technology, which is rare in engines below 37.5kw. Its B10 has a service life of more than 20,000 hours. It is believed that V12 engine will become a benchmark product in the high-speed rice transplanter market next year.

Quanchai V12 engine

Long service life and high product reliability

In recent years, the demand of non road users in China is constantly changing. The demand for engines has changed from "focusing on price" at the beginning to "valuing value" now. Since the purchase cost of national four non road products is higher than that of national three non road products, the user demand for high reliability and long life engine products is also increasingly strong.

The four new products of the whole diesel engine have integrated the advanced design concept of domestic and foreign engines, and have been upgraded in many aspects, such as engine four matching, cooling system, control system, combustion system, gear system, etc., which makes the bearing capacity of the whole diesel engine stronger, further guarantees the performance of the whole engine, and increases the service life of the engine.

In order to meet the needs of users, the four engines of the whole country have carried out 5000 hours of reliability tests, and a large number of vehicle calibration, three high calibration and application scenario tests have been carried out. The continuous trouble free operation time can exceed 1000 hours. For example, V36 engine, which has been brilliant in paddy field in recent two years, is a model. The high reliability and long life of V36 engine meet the requirements of continuous high-intensity operation of cross region operators.

Quanchai test team conducts three high test in Kunlun Mountain

Quanchai V36 engine accounts for a very high proportion of Lovol Gushen rice harvester and Wode rice harvester. It is a powerful tool for trans regional operators, and Quanchai has gradually become the preferred power brand for trans regional operators,

In the fourth stage of the country, this advantage of Quanchai will continue to expand. Compared with the third product of the country, Quanchai's V12, V36, V20, S45 and S65 engines are more powerful and reliable.

Low fuel consumption, cost saving and efficiency increasing for users

The diesel engine adopts a direct injection combustion chamber and a famous supercharger. The fuel economy of users is better when they are working, which can greatly reduce the cost of users' oil consumption and increase efficiency for users.

For example, Quanchai's S45 national four engine can reduce fuel consumption by 8%, which is 12% lower than that of competing products. It can save users' costs when oil prices are high. This is the "abridged version"; On the other hand, the S45 engine accelerates faster and has large torque at low speed, so it can greatly improve the user's operating efficiency, which is called "efficiency enhancement".

Quanchai S45 engine

More outlets, strong comprehensive service capability

The service station is an important link for engine manufacturers to establish service image and enhance brand reputation. Therefore, engine enterprises with more outlets and stronger service capabilities will enjoy higher brand reputation. The author believes that the service capacity will become an important link for manufacturers to improve their reputation in the fourth stage of the country.

Because of the large number of outlets, the spare parts required by users can be purchased anytime and anywhere, which also means that if the machine fails, the service personnel can arrive at the site as soon as possible. These two points are particularly important for cross region operators.

Quanchai Service

Quanchai has more than 1700 service stations all over the country, with an average service radius of less than 50km. All of these service stations have the ability to repair and maintain the national fourth grade products. In the spring ploughing, summer harvest and autumn harvest season each year, Quanchai's service team will sink to the front line of operations, and together with the local service stations, they will escort the trans regional operators.

Many models, wide product coverage

Quanchai has always been the king of medium and small power engines in China. However, in recent years, Quanchai has moved towards higher power range products. This makes the coverage of all diesel engines in agricultural equipment very extensive.

Quanchai's non road national four engine products range from 20 horsepower to 280 horsepower, covering agricultural equipment: large tractors, medium tractors, rice harvesters, corn harvesters, rice sprayers, and rice transplanters; Construction machinery: loader, excavator, roller; Industrial vehicles: forklift, heavy loading and other non road products in various fields. Many users have a variety of non road products, and these products are basically equipped with full diesel engines, which is also conducive to users' purchase of spare parts and maintenance.

In the third stage of the country, Quanchai Power was brilliant, not only its sales volume remained in the top three for several consecutive years, but also its brand reputation was steadily improved. Quanchai Power, which has six advantages, will compose a more beautiful movement in the four stages of non road countries, and contribute to the transformation and upgrading of agricultural equipment, industrial vehicles and engineering machinery products. Editor/Zhao E


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